Case Studies

Explore industry applications, equipment configurations and energy-saving retrofit approaches.

Case Studies

Constant-pressure Air Supply Planning for Packaging in Vietnam
A proposed centralized air system for printing, die-cutting and packing, with point-of-use pressure control and shift-based operation matched to production demand.
Zinc Smelter Retrofit | BOSAN LDPMII VSD Air Compressors
Two 355kW BOSAN LDPMII VSD screw air compressors support continuous production with stable air delivery and approximately 30% overall energy savings.
Oil-free Air Planning for Food Packaging in Thailand
A food-packaging air-system proposal focused on oil-free compression, drying, filtration and verifiable control at product-contact points.
Five Years of Reliable Air Supply and Service for Packaging and Printing
In a packaging and printing company in East China, the rapid development of the packaging and printing industry cannot be separated from stable and efficient production equipment. As the core power source, the performance stability and after-sales service quality of energy-saving air compressors directly affect the production efficiency of the company. Recently, a factory manager of the company shared in his Moments about using BOSAN BLD100 PMII …
Compressed Air and Nitrogen Generation for Ultrafine Powders
In the production of ultrafine powder new materials, the stability and cleanliness of the gas source, as well as the effectiveness of nitrogen protection, directly determine product quality and production efficiency. Powder oxidation, moisture and oil in the gas source, high air usage costs, and unstable equipment leading to shutdowns are common pain points in the industry.
Workshop Air Planning for Metal Fabrication in the UAE
A proposed air system for pneumatic clamps and tools in hot, dusty conditions, with ventilation, intake filtration and accessible maintenance.
Clean Compressed Air Upgrade for Advanced Materials
Recently, a domestic new materials company completed the upgrade and renovation of its production line gas system, officially introducing the full set of BOSAN systematic air compression equipment. The project, centered on a two-stage screw air compressor, has established an integrated clean compressed-air supply station, providing continuous and stable high-quality compressed air for the entire production process of new material purification, forming, and purging…
Water-cooled VSD Air Supply for Engineering Plastics
Recently, a high-end polyarylether engineering plastics production project with a total investment of CNY 685,000,000 by a certain new materials company was successfully launched and put into production, marking a new addition to the domestic high-performance specialty materials capacity. BOSAN, as the core gas source system partner, tailored the 220kW water-cooled two-stage variable frequency screw ... for the project
Coordinated Compressor Planning for a Components Factory in Poland
A proposed system for variable assembly, clamping and testing loads, combining zoned metering, coordinated compressor control and winter condensate management.
Clean Air Planning for Electronics Manufacturing in Indonesia
BOSAN LD100-PMII permanent-magnet variable-speed screw compressors support electronic assembly and pneumatic equipment, with air treatment and space for expansion and maintenance.
Containerized Compressor Station for Oil and Gas Operations
Air compressors are known as the 'power heart' of industrial production and are widely used in various manufacturing processes, providing indispensable air power. However, in harsh environments and frequently mobile fields such as oil and gas extraction and equipment manufacturing, traditional bulk air compressors often struggle to meet the demand. At this time, skid-mounted containerized...
Integrated Utility Station for Lithium Battery Production
This client is a state-owned enterprise group, mainly engaged in the lithium battery industry. After learning about the client's needs, we tailored a complete set of auxiliary station solutions for them, covering compressed air, nitrogen purification and boosting, waste heat recovery, pure water, and vacuum systems. The solution strictly adheres to first-level energy efficiency standards, laying a solid foundation for energy saving; the equipment is precisely…
Constant-pressure Air Supply for Malt Sorting
As a major malt supplier in the Northwest region, the company's raw material sorting production line requires stable compressed air to drive the gravity separator, while also requiring the compressed air to maintain low humidity to prevent the malt from getting damp. The existing equipment has the problem of insufficient grading accuracy due to unstable air pressure.
Oil-free Compressed Air for Distilling
As an important enterprise in the core production area of sauce-flavored baijiu, this company requires clean and stable compressed air for automated filling, pneumatic valves, and auxiliary processes. The existing equipment has a risk of oil contamination and is difficult to adapt to the humid environment of the fermentation cellars.
Energy-saving Retrofit for Superhard Materials Production
In today's fiercely competitive industrial market, companies' pursuit of energy efficiency has never ceased. A certain superhard materials company in Central China, as a leader in the industry, has been committed to reducing energy consumption and improving efficiency during the production process. The introduction of the BOSAN oil-injected screw air compressor has brought a brand-new energy-saving solution to the company…
Stable Compressed Air for Battery Cathode Materials
As a supplier of cathode materials for new energy batteries, this enterprise has stringent dual requirements for the stability and cleanliness of compressed air in its powder conveying and kiln sintering processes. The working pressure of the compressed air network is 0.8 MPa, used for pneumatic control and supporting air supply; the process atmosphere should be controlled by an independent gas system according to the material requirements…
Compressed Air Upgrade for District Heating
As a regional centralized heating system operator, the company's pneumatic valves and instruments at the heating stations require an all-weather stable supply of compressed air. During the peak heating period in winter, it is necessary to maintain a continuous output at a working pressure of 0.8 MPa, while also adapting to the long-distance pipeline transmission losses caused by the dispersed layout of the heating stations.
Compressed Air and Nitrogen for Precision Electronics
As an electronic components manufacturer, the company's SMT chip assembly workshop and laser cutting production line have strict requirements for the cleanliness and pressure stability of compressed air, while the nitrogen protection process requires a continuous supply of high-purity nitrogen. The original gas supply system had problems of energy waste and fluctuations in nitrogen purity.
Multi-process Compressed Air Supply for Semiconductor Manufacturing
As a leading enterprise in the field of semiconductor materials and equipment, the company has strict process requirements for the cleanliness and pressure stability of compressed air in ultra-precision processes such as single crystal silicon growth and wafer cutting. The quality of the compressed-air supply directly affects the purity of semiconductor materials and the performance of devices.
Dry Oil-free Air Supply for Electronic Components
As a well-known electronic component manufacturer, this company has strict requirements for the cleanliness and pressure stability of compressed air in the production of products such as printed circuit boards and precision connectors. Oil contamination and impurities in the air supply can cause circuit shorts or poor contact, directly affecting product quality.
Two-stage Compression for Steel Production
As a large comprehensive steel enterprise, this company has strict requirements for the stability and cleanliness of compressed air in core processes such as steel rolling and heat treatment. The high-temperature and dusty production environment, along with precise equipment control, requires that the air source equipment have reliable performance and adaptability.
Reliable Air Supply for Steel Processing
As a professional special steel manufacturer, the company has extremely high requirements for the supply intensity of compressed air and the weather resistance of equipment in high-temperature and high-pressure production processes such as forging and rolling. The harsh workshop environment and precise production processes require air supply equipment to have exceptional performance and reliable operation.
Coordinated Compressor Control for Combined Heat and Power
The enterprise is responsible for the comprehensive energy supply of the industrial park, and its combined heat and power system needs to meet the air demand in multiple scenarios, such as steam network pressure regulation, pneumatic actuators for the desulfurization system, and instrument air supply. Different process stages have differentiated requirements for pressure stability, air delivery, and energy efficiency levels, and the existing equipment has high energy consumption, …
Two-stage VSD Air Supply for Large-scale Textile Production
As a large modern textile enterprise, the company has extremely high requirements for the supply intensity, stability, and cleanliness of compressed air in large-scale production such as high-end fabric weaving and intelligent spinning. The quality of the air source directly affects the efficiency of weaving machines and the quality of fabrics, and equipment performance is the key guarantee for production continuity.