Water-cooled VSD Air Supply for Engineering Plastics
Recently, a high-end polyarylether engineering plastics production project with a total investment of CNY 685,000,000 by a certain new materials company was successfully launched and put into production, marking a new addition to the domestic high-performance specialty materials capacity. BOSAN, as the core gas source system partner, tailored the 220kW water-cooled two-stage variable frequency screw ... for the project
Recently, a high-end polyarylether engineering plastics production project with a total investment of CNY 685,000,000 by a certain new materials company was successfully launched and put into production, marking a new addition to the domestic high-performance specialty materials capacity. BOSAN, as the core gas source system partner, tailored the 220kW water-cooled two-stage variable frequency screw ... for the project
Project Implementation and Operating Results
Recently, a high-end polyarylether engineering plastics production project with a total investment of CNY 685,000,000 by a certain new materials company was successfully launched and put into production, marking a new addition to domestic high-performance specialty materials capacity. BOSAN, as the core air supply system partner, customized an integrated solution of 220kW water-cooled two-stage compression variable frequency screw air compressor and dedicated nitrogen generator for the project, using robust equipment capabilities to safeguard the entire production process of high-end new materials, setting a new benchmark for industry air supply support.
01. The 'Air Source Code' for high-end material production
Aromatic ether engineering plastics (such as PEEK) are known as the "gold of plastics". With their excellent properties of high temperature resistance, high strength, and corrosion resistance, they are widely used in high-end fields such as aerospace, new energy vehicles, and medical implants. The production process is extremely demanding. The core production stages require extremely high standards for the cleanliness, stability, and continuity of compressed air and high-purity nitrogen — the quality of the gas source directly determines the product purity, performance stability, and production yield. Even trace impurities or pressure fluctuations can lead to batch product rejection, making it a key bottleneck in the mass production of high-end new materials.
02. A Customized BOSAN System
To meet the project's high-precision and high-load production requirements, the company went through multiple rounds of technical comparisons and on-site inspections, and ultimately chose BOSAN, introducing a professional complete industrial gas source system solution.
Two-stage compression, permanent-magnet variable-speed, high-efficiency energy-saving stable operation
Equipped with advanced two-stage compression and permanent-magnet variable-speed technology, it is more energy-efficient compared to traditional models over 30%, and can automatically adjust the speed according to gas load, reducing no-load loss under partial load. The screw air end paired with precision rotor profiles operates stably with low loss, and the life of core components exceeds 40,000 hours.
Water-cooled structure is suitable for high loads, providing long-lasting anti-aging protection for continuous operation
Adopting a water-cooled design, the heat exchange capacity is matched according to the cooling water temperature, water quality, and flow rate. It can adapt to long-term high-load production conditions for 7 × 24 hours, effectively avoiding energy consumption decay and equipment failure caused by high temperatures, ensuring continuous and uninterrupted gas supply.
High-purity air source output, precisely matching process standards
The entire system is equipped with a dedicated nitrogen generation unit, capable of producing high-purity compressed air and high-purity nitrogen. The oil content in the compressed air is ≤ 0.01 ppm, and the nitrogen purity meets the stringent requirements for the production of polyarylether materials, reducing impurity contamination and fully ensuring stable product performance and batch consistency.
Integrated intelligent management and control, reducing costs, increasing efficiency, and facilitating operations and maintenance
Integrated intelligent control system, real-time monitoring of multiple core parameters such as pressure, temperature, and energy consumption, supporting automatic fault warning and remote operation and maintenance, simplifying operation processes, reducing labor costs, and helping enterprises build an intelligent gas source management system.
03. Deeply cultivating high-end manufacturing to empower industrial upgrading
The successful commissioning of this project is another important benchmark case for BOSAN in deepening its presence in the high-end new materials field, fully validating BOSAN's technical strength and delivery capability in high-purity, high-stability, customized gas source systems. As a leading domestic brand of high-end industrial gas source equipment, BOSAN has always focused on high-end manufacturing sectors such as aerospace, nuclear power, new energy, and semiconductors. Relying on professional technical accumulation and high-quality complete equipment and customized system solutions, it breaks the monopoly of foreign brands, promotes quality improvement and efficiency enhancement in the new materials industry, and empowers the high-quality development of domestic high-end manufacturing!
The figures apply to this project and its specific operating conditions, not guaranteed results for other projects or the entire product series. Configuration and performance are subject to the project technical agreement.